Polaris RZR 200 Cage Bungs – Set of 4 | AJK Offroad
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AJK Offroad Polaris RZR 200 Cage Bungs – Set of 4
The AJK Offroad Polaris RZR 200 Cage Bungs are precision CNC machined weld-in bungs designed specifically for the smaller RZR 200 — Polaris's youth model. Built to 1.50" OD at .120" wall thickness to match the RZR 200's smaller cage tube diameter, this set of 4 covers the primary cage node positions for a complete youth RZR custom cage build. Made in the USA by AJK Offroad.
Key Features & Benefits
- RZR 200-Specific Dimensions — 1.50" OD at .120" wall — the correct spec for the RZR 200's smaller cage tubing, not the 1.75" OD used on full-size RZR models
- Set of 4 — Covers primary cage node positions for a complete RZR 200 cage build
- Weld Chamfer — Every bung includes a chamfered weld prep surface for clean, strong welds
- CNC Precision Machined — Consistent dimensions across every bung for repeatable fit in every build
- Made in USA — Designed and manufactured by AJK Offroad
Specs & Fitment
| Spec | Detail |
|---|---|
| OD | 1.50" |
| Wall Thickness | .120" |
| Set Quantity | 4 bungs |
| Weld Chamfer | Yes |
| Manufacturer | AJK Offroad — Made in USA |
Vehicle Fitment — Polaris:
- RZR 200 (all years)
Frequently Asked Questions
Why are these different from standard RZR cage bungs?
The RZR 200 uses 1.50" OD cage tubing — smaller than the 1.75" OD used on full-size RZR XP 1000, Turbo, and Pro models. Using the wrong bung size will result in an incorrect fit. These bungs are made specifically for the 1.50" tube on the RZR 200.
Is 4 bungs enough for a full cage?
A set of 4 covers the primary cage node positions for a standard RZR 200 cage build. If your build includes additional nodes beyond the standard layout, you may need to order additional individual bungs.
What wall thickness tubing should I pair with these?
These bungs are .120" wall, designed to pair with 1.50" OD .120" wall DOM tubing for the correct fit and weld.
Are these appropriate for a youth rider safety cage?
Yes — these are designed for structural cage builds on the RZR 200. Proper cage building requires a qualified welder and structural design knowledge. Contact the team at Dunes 2 Dezert SXS for guidance on a complete RZR 200 cage build.
Can I use these on other youth UTVs with 1.50" tubing?
These bungs can be used in any custom build using 1.50" OD .120" wall tubing — not exclusive to the RZR 200 platform.
Build a safe, custom cage for your RZR 200 with the AJK Offroad RZR 200 Cage Bungs — available now at Dunes 2 Dezert SXS, your Desert Southwest source for Polaris RZR youth UTV accessories and AJK Offroad cage building hardware.
