Polaris RZR 1000 Weld-In Cage Bungs – No Wire Hole | AJK Offroad
Shipping calculated at checkout
In stock
AJK Offroad Polaris RZR 1000 Weld-In Cage Bungs – No Wire Hole
The AJK Offroad Polaris RZR 1000 Weld-In Cage Bungs without wire hole are precision CNC machined to match the factory RZR bung geometry — ideal for cage locations where wire routing is not needed. Available in .095" and .120" wall thickness with a weld chamfer for clean, strong installation. Sold individually so you can get exactly the count your build requires. Made in the USA by AJK Offroad.
Key Features & Benefits
- Precision CNC Machined — Factory RZR bung geometry reproduced for a consistent fit across all RZR 1000 cage builds
- No Wire Hole — Clean, solid bung for cage locations where wire routing is not required
- Weld Chamfer — Chamfered weld prep surface for full root penetration on TIG or MIG welds
- .095" and .120" Wall Thickness Options — Match to your tubing wall for the correct fit and weld
- 1.75" OD — Compatible with standard 1.75" OD RZR cage tubing
- Sold Individually — Order exactly the quantity your build requires
- Made in USA — Designed and manufactured by AJK Offroad
Specs & Fitment
| Spec | Detail |
|---|---|
| OD | 1.75" |
| Wall Thickness Options | .095" or .120" |
| Wire Hole | No |
| Weld Chamfer | Yes |
| Sold As | Individually |
| Manufacturer | AJK Offroad — Made in USA |
Vehicle Fitment — Polaris:
- RZR XP 1000 (all years)
- RZR XP Turbo / Turbo S
- RZR 900 (all years)
Frequently Asked Questions
When should I use no wire hole versus the wire hole version?
Use the no wire hole version for cage nodes where you won't be routing electrical wiring — typically rear cage locations or secondary structural nodes. Use the wire hole version for A-pillar and B-pillar locations where you plan to run wiring internally through the cage tubes.
What wall thickness should I choose?
.120" is heavier and stronger — the preferred choice for primary structural nodes and high-load areas. .095" is slightly lighter and is commonly used at less critical cage locations. Match bung wall thickness to the wall thickness of the tubing you're welding to for best fit.
How many do I need for a full cage?
A full RZR 1000 cage build typically uses 6 bungs. The AJK Set of 6 Cage Bungs is available separately for a complete kit in either wall thickness.
Are these compatible with the RZR Pro XP cage tubing?
No — the Pro XP uses larger 2.00" OD tubing and has its own dedicated Pro XP cage bung listed separately on the site.
Can these be used in custom UTV cage builds beyond the RZR 1000?
Yes — any custom build using 1.75" OD tubing at the matching wall thickness can use these bungs. They're not exclusive to the RZR 1000 platform.
Stock up for your RZR cage build with AJK Offroad Weld-In Cage Bungs – No Wire Hole, available now at Dunes 2 Dezert SXS — your Desert Southwest source for Polaris RZR fabrication components and AJK Offroad cage building hardware.
