Polaris RZR 1000 Weld-In Cage Bungs – With Wire Hole | AJK Offroad
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AJK Offroad Polaris RZR 1000 Weld-In Roll Cage Bungs – With Wire Hole
The AJK Offroad Polaris RZR 1000 Weld-In Roll Cage Bungs with wire hole are a precision CNC machined reproduction of the factory RZR cage bung — the starting point for any custom RZR 1000 roll cage build. Available in .095" and .120" wall thickness, these bungs feature a weld chamfer for clean, strong weld-in installation and a built-in wire hole for routing electrical through the cage tubing. Sold individually so you can order exactly what you need. Made in the USA by AJK Offroad.
Key Features & Benefits
- Precision CNC Machined — Reproduction of the factory RZR cage bung geometry for a consistent, repeatable fit in every cage build
- Wire Hole Included — Built-in hole for routing electrical wiring through the cage tube — critical for clean builds with lights, cameras, or accessories
- Weld Chamfer — Chamfered weld prep surface for clean, strong TIG or MIG welds with full root penetration
- .095" and .120" Wall Thickness Options — Match the bung wall thickness to your cage tubing for the correct fit and weld
- 1.75" OD — Compatible with standard 1.75" OD RZR cage tubing
- Sold Individually — Buy exactly the quantity you need for your build
- Made in USA — Designed and manufactured by AJK Offroad
Specs & Fitment
| Spec | Detail |
|---|---|
| OD | 1.75" |
| Wall Thickness Options | .095" or .120" |
| Wire Hole | Yes |
| Weld Chamfer | Yes |
| Sold As | Individually |
| Manufacturer | AJK Offroad — Made in USA |
Vehicle Fitment — Polaris:
- RZR XP 1000 (all years)
- RZR XP Turbo / Turbo S
- RZR 900 (all years)
Frequently Asked Questions
What is the difference between .095" and .120" wall thickness?
.120" wall is heavier and stronger — preferred for primary structural cage nodes and high-stress locations. .095" wall is slightly lighter and is commonly used for less critical locations in the cage. Match the bung wall thickness to the tubing wall thickness you're welding to for the best fit and weld quality.
How is this different from the No Wire Hole version?
This version has a built-in hole for routing electrical wire through the cage tube. If your build includes lights, cameras, intercoms, or other electrical accessories routed through the cage, this is the correct version. The no wire hole version is for locations where wire routing is not needed.
Can I use these on a non-Polaris build?
These are designed to match the RZR factory cage bung geometry but can be used in any custom build using 1.75" OD tubing at the matching wall thickness.
How many do I need for a full cage?
A full RZR 1000 cage build typically uses 6 bungs. The AJK Set of 6 RZR 1000 Weld-In Cage Bungs is available separately for riders who want a complete kit.
Do I need any special tools to install these?
These are weld-in components. You will need a MIG or TIG welder and standard fabrication tools. No special fixtures or proprietary tools are required.
Build your RZR 1000 cage right with the AJK Offroad Weld-In Roll Cage Bungs — available now at Dunes 2 Dezert SXS, your Desert Southwest source for Polaris RZR fabrication parts, cage building hardware, and AJK Offroad components made in the USA.
