GEN 2 Bulletproof Front Differential Rebuild – Polaris RZR XP Turbo (2016)
Maximum Strength. Maximum Reliability.
The GEN 2 Bulletproof Front Differential Rebuild for the 2016 Polaris RZR XP Turbo delivers unmatched durability and performance for riders who demand the best. This package replaces all weak factory plastic components with CNC-machined billet and 4130 chromoly parts, eliminating common failure points and restoring precise four-wheel-drive engagement.
If you’re experiencing 4WD engagement issues, getting stuck in 4WD, or struggling to shift into 4WD, this rebuild is your ultimate fix.
Included Upgrades
- Billet Torsion Spring Retainer – Eliminates OEM plastic weakness.
- Upgraded 6-Tooth Billet Sprague Cage – Improved strength for high torque demands.
- 6-Tooth 4130 Cage Plate – Extreme durability under load.
- Upgraded Bearings & Seals – Improves tolerance, reduces slop, and quiets drivetrain noise.
- Custom Shims – Precisely set ring & pinion lash for smooth operation.
Professional Rebuild Service
Simply send your front differential to our certified technicians. We’ll inspect, troubleshoot, and fully rebuild it with our upgraded components. Each rebuild is:
- Bench-load tested before shipping
- Assembled with premium lubrication (fill with oil before use)
- Shipped back ready to install
Installation & Shipping Notes
- Customer ships diff to us for service.
- Oil must be added after installation.
- Designed for 2016 Polaris RZR XP Turbo models only.
Vehicle Fitment
- Polaris RZR XP Turbo – 2016
