HCR Racing Mid Travel Kit Polaris Xpedition
Upgrade your machine with the HCR Racing Mid Travel Kit for Polaris Xpedition (Part # XPD-05400) and transform your build into a true overland and trail-dominating platform. This Polaris Xpedition mid travel suspension kit adds an aggressive 8-inch wider stance, dramatically improving stability, safety, and driver confidence on technical terrain.
Designed to clear 35” tires and deliver up to 18 inches of ground clearance, this system allows your Xpedition to glide over large obstacles with ease. XP models must remove the bed handle when running 35” tires.
The high-clearance front and rear A-arms combined with a lower shock mount front A-arm design provide improved front-end stability and better overall suspension feel both on and off-road.
Manufactured from HCR proprietary alloy — 30% stronger than chromoly steel, this suspension system is proudly made in the USA and engineered for serious performance.
If you're searching for a Polaris Xpedition suspension upgrade for 35 inch tires, improved stability, and overland capability, this is the kit built for aggressive riders.
Key Performance Benefits
- Adds 8” wider stance over stock
- Clears 35” tires
- Up to 18” of ground clearance
- Dramatically improves stability and safety
- High-clearance A-arm design
- Lower shock mount front A-arm configuration
- 100% bolt-on installation
- No cutting or drilling required
Features
- Made from HCR proprietary alloy (30% stronger than chromoly)
- Designed specifically for 2024+ Polaris Xpedition models
- Overland-ready geometry
- Suspension proudly made in the USA
Pick Your Axles
Your upgraded suspension requires upgraded axles.
Choose axle bars to reuse your CV joints or upgrade to Rhino 2.0 Axles:
- 4340 chromoly steel bars, CVs, and components
- Trusted by thousands of riders
- 18-month warranty
- Designed for extreme riding applications
Kit Includes
- (4) Front A-Arms
- (4) Rear A-Arms
- (4) Axle Bars
- Complete Tie Rod Kit
- Hardware Pack
Fitment
Fits 2024+ Polaris Xpedition Models:
- ADV Northstar
- ADV Premium
- ADV Ultimate
- ADV 5 Northstar
- ADV 5 Premium
- ADV 5 Ultimate
- XP Northstar
- XP Premium
- XP Ultimate
- XP 5 Northstar
- XP 5 Premium
- XP 5 Ultimate
Important Notes
- XP models must remove bed handle if running 35” tires
- Spring upgrade required (rate dependent on build weight)
- Wheel spacers required with OEM rims
- HCR kits are made to order
- Quality takes time
Returns Policy
For return inquiries, call (760) 996-5695 or email sales@dunes2dezertsxs.com.
- Products will not be accepted without prior return authorization.
- Product must be returned within 30 calendar days of original shipment date.
- Custom products or products that have been installed or abused may not be returned under any circumstances.
- Items must be returned unused and in original packaging with all included accessories.
- Mark all boxes and paperwork clearly.
- Returns are subject to a 20% restocking fee.
- Shipping charges are non-refundable.
- Additional fees may apply for products not returned in sellable condition.
Approved returns will be exchanged or refunded to the original payment method.
Order Notice
This is a Made-to-Order Product.
Estimated ship time: 3–5 weeks
HCR kits are built to order. Quality takes time.
Best For
- Polaris Xpedition overland builds
- Riders upgrading to 35” tires
- Stability-focused suspension upgrades
- Desert, trail, and adventure riding
- 2024+ Polaris Xpedition XP and ADV owners
