Maverick X3 Intense Series Billet Gusset Plate by ZBroz Racing

Reinforce the chassis of your Can-Am Maverick X3 with the ZBroz Intense Series Billet Gusset Plate — a CNC-machined structural plate that ties together known weak weld points and dramatically reduces chassis flex under hard loads. The factory X3 chassis is engineered for cost and weight, not for the cumulative fatigue loads that racing, jumping, and aggressive desert driving put on the structure.

This gusset plate bolts to factory mounting points to add real structural reinforcement where the X3 chassis needs it most. Pairs perfectly with the ZBroz Intense Series Billet Shock Tower for a complete chassis-stiffening package on hard-driven X3 builds.

Key Features

• Intense Series Construction — ZBroz's premium race-grade product line
• CNC-Machined Billet Aluminum — reinforces known chassis weak points
• Engineered for Can-Am Maverick X3 Platform — fits both 64" and 72" stance
• Direct Bolt-On Install — uses factory mounting points, no welding required
• Reduces Chassis Flex under big-hit loading and hard cornering
• Powder-Coated Finish — corrosion-resistant, USA-made

Specifications

• Single billet gusset plate
• CNC-machined billet aluminum construction
• Powder-coated finish
• All mounting hardware included
• Engineered for Can-Am Maverick X3 chassis
• Designed and manufactured by ZBroz Racing in the USA

Fitment

• Can-Am Maverick X3 64" and 72" (2-seat)
• Can-Am Maverick X3 MAX 64" and 72" (4-seat)
• Direct fit on factory chassis mounting points

FAQ

What does a chassis gusset actually do?

A gusset is a structural plate that distributes load across multiple chassis points, reducing flex and reinforcing high-stress areas. On the X3 platform, the chassis sees significant cumulative loads under hard driving — the gusset stiffens that area and prevents the long-term fatigue that leads to chassis cracks at weld points.

Should I install this with the Intense Series Shock Tower?

Yes — the gusset and shock tower are designed to work together as a complete chassis reinforcement package. Many hard-driven X3 builds run both upgrades.

Will it fit aftermarket suspension setups?

Yes for most aftermarket setups that retain factory chassis mounting geometry. If you're running a full custom long-travel kit, verify clearance before installing.

Does it require any chassis modifications?

No — the plate is a bolt-on upgrade using factory mounting points. No drilling, cutting, or welding required.

Is installation DIY-friendly?

Yes — plan 1-2 hours with hand tools, a jack, and jack stands. Detailed instructions are included.

Why ZBroz

The Intense Series reflects ZBroz's professional racing experience on the X3 platform. Same CNC-machined billet construction used on race trucks, engineered for the abuse that ends ride days for less-protected machines.

CTA

Stop letting chassis flex compound into cracked welds. Add the ZBroz Intense Series Billet Gusset Plate and stiffen your X3 where it matters. Order from Dunes 2 Dezert SXS.

Install Video

Watch the official ZBroz Racing install walkthrough for the Can-Am Maverick X3 Front Shock Tower and Gusset Plate. The combined install demonstrates how the gusset and shock tower pair for a complete chassis-reinforcement package.