Mishimoto Polaris RZR XP Turbo Intercooler Upgrade
Protect your engine and upgrade your boost performance with the Mishimoto Polaris RZR XP Turbo Performance Intercooler. The factory intercooler relies on plastic end tanks that are prone to cracking and leaking under heavy vibration and shock load. With gallons of coolant flowing through the system, a failure can mean catastrophic engine damage.
Mishimoto engineers solved this issue with a direct-fit, heavy-duty bar-and-plate intercooler designed specifically for the Polaris RZR XP Turbo platform. Built to handle trail abuse, dunes, mud, rocks, and high-boost performance riding, this intercooler delivers improved durability and heat management over stock.
The dual-pass bar-and-plate core resists heat soak and provides greater structural strength than the OEM design. CNC-machined billet aluminum end tanks and top plates replace the fragile factory plastic components, eliminating a major weak point in the cooling system. Each unit is precision TIG-welded for maximum reliability.
Backed by the Mishimoto Lifetime Warranty, this intercooler gives you the confidence to ride hard without worrying about factory intercooler failure.
Features
- Direct-fit performance intercooler for Polaris RZR Turbo models
- Dual-pass bar-and-plate core for improved durability and heat resistance
- Greater resistance to heat soak compared to stock intercooler
- CNC-machined billet aluminum end tanks
- Precision TIG-welded construction
- Eliminates fragile OEM plastic components
- Designed to withstand vibration and off-road shock load
- Backed by Mishimoto Lifetime Warranty
Best For
- Polaris RZR XP Turbo owners seeking reliability upgrades
- High-boost and tuned Turbo builds
- Desert and dune riders
- Mud and rock crawling environments
- Riders looking to eliminate factory intercooler weak points
- Turbo S, Pro XP, and Turbo R performance builds
Fitment
Compatible with the following Polaris models (including Base, Premium, Sport, Ultimate, Rockford Fosgate LE, Velocity, DYNAMIX, and special editions where applicable):
- 2016–2021 Polaris RZR XP Turbo EPS
- 2016–2021 Polaris RZR XP 4 Turbo EPS
- 2018–2020 Polaris RZR XP Turbo S
- 2019–2021 Polaris RZR Turbo S
- 2020–2024 Polaris RZR Pro XP (2 & 4 Seat)
- 2022–2024 Polaris RZR Turbo R (2 & 4 Seat)
- 2020–2021 Polaris RZR XP 4 Turbo S
- Additional trims listed above
(Select correct vehicle configuration before ordering.)
FAQs
Why upgrade the factory intercooler?
The OEM intercooler uses plastic end tanks that can crack under vibration and boost pressure. A failure can result in coolant loss and potential engine damage.
Is this a direct bolt-on replacement?
Yes. This Mishimoto intercooler is designed as a direct-fit upgrade for compatible Polaris RZR Turbo models.
Does it improve performance?
Yes. The bar-and-plate core design improves durability and resists heat soak, helping maintain consistent intake air temperatures under load.
Is tuning required?
No tuning is required for installation, but tuned vehicles benefit even more from the improved cooling efficiency.
What warranty is included?
This intercooler is backed by Mishimoto’s Lifetime Warranty.
