Polaris Xpedition Headache Rack – 3/4 Rack | AJK Offroad
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AJK Offroad Polaris Xpedition Headache Rack – 3/4 Rack
The AJK Offroad Polaris Xpedition Headache Rack – 3/4 Rack is a heavy-duty, high-capacity overhead rack that covers three-quarters of the Xpedition bed — providing substantial overhead cargo space while leaving the rear portion of the bed open for taller items. Available with 0 to 2 Milwaukee Packout mount positions on the rack surface. Bolt-on to factory Xpedition bed hardware. Made in the USA by AJK Offroad.
Key Features & Benefits
- 3/4-Length Coverage — Extends over three-quarters of the Xpedition bed for substantial overhead cargo capacity while keeping the rear bed floor open
- Optional Milwaukee Packout Mount Positions — Add 1 or 2 Packout positions on the rack surface for organized tool and gear storage above the bed
- Heavy-Duty Construction — Built for substantial overhead loads on extended overland and technical trail rides
- Headache Rack Protection — Provides rear cab protection from shifting overhead cargo
- Bolt-On Installation — Mounts to factory Xpedition bed hardware without drilling
- Made in USA — Designed and manufactured by AJK Offroad
Specs & Fitment
| Spec | Detail |
|---|---|
| Length | 3/4 bed length |
| Packout Mount Options | None, 1, or 2 positions |
| Installation | Bolt-on — factory Xpedition bed hardware |
| Manufacturer | AJK Offroad — Made in USA |
Vehicle Fitment — Polaris:
- Xpedition XP / XP 4 (all years)
- Xpedition ADV 5 / ADV5 (all years)
Frequently Asked Questions
What is the difference between the 3/4 Rack, 1/2 Rack, and Short Headache Rack 3/4?
The 3/4 Rack and Short Headache Rack 3/4 both cover three-quarters of the bed. The Short Headache Rack 3/4 is specifically designed as the Packout-ready version and is the more popular choice for Packout users. The standard 3/4 Rack is the structural rack version. The 1/2 Rack covers only half the bed for minimal overhead structure.
Should I add Packout mount positions?
Adding Packout positions lets you lock Milwaukee Packout boxes directly to the rack top. 1–2 positions is the most popular setup for tool storage and recovery gear above the bed floor.
Can this be combined with the Bed Drawer and Bed Tray?
Yes — the headache rack mounts above the bed surface while the drawer and tray use the bed floor area. All can be combined for the maximum Xpedition storage system. Contact the team at Dunes 2 Dezert SXS for full bed build configuration guidance.
Is hardware included?
Yes — all hardware for installation is included.
Do these fit both the XP and ADV5?
Yes — the factory Xpedition bed dimensions are consistent across both configurations.
Build out your Polaris Xpedition overhead storage with the AJK Offroad Headache Rack 3/4 — available now at Dunes 2 Dezert SXS, your Desert Southwest source for Polaris Xpedition overland storage upgrades and AJK Offroad rack systems.
