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Madigan Motorsports Polaris XPedition Long Travel Kit

Sale price $5,750.00

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The Polaris XPedition long travel kit problem is simple: a stock-width machine that runs out of suspension before you run out of nerve. Madigan Motorsports builds this long travel kit from demon axles, and it fits the Polaris XPedition using the mounting points the machine already has. It is a long travel kit meant to be fitted once and then forgotten about — not a cosmetic part that needs revisiting after the first hard weekend.


Key Features

  • Increases Vehicle Width by +4 Inches Per Side
  • Complete Front and Rear Long Travel Suspension System
  • Heavy-Duty Suspension Components
  • Premium Heims, Uniballs, and Delrin Bushings
  • Includes Complete Demon Axles
  • Reuses Factory Trailing Arm Mounting Hardware
  • Improved Stability and Off-Road Performance
  • Designed and Manufactured by Madigan Motorsports
  • Lower A-Arms
  • Upper A-Arms

Built To Solve: Polaris XPedition Long Travel Kit Problems

  • Stock travel and stock width limit how fast you can safely carry speed
  • Factory arms and axles are the first thing to fail when the pace goes up
  • A narrow stance gets nervous at speed and on off-camber ground

Best For: Polaris XPedition Owners Who Ride It Hard

  • Desert racers and high-speed dune riders
  • Owners building a machine around a serious shock package
  • Anyone who has already bent or broken factory suspension components

Specifications

  • Construction: Demon axles
  • Construction: Heims, Uniballs
  • Construction: Delrin Bushings
  • Made in the USA
  • Manufacturer: Madigan Motorsports

Fitment

  • Polaris XPedition
  • Madigan does not publish a year range for this part - confirm your model year with us before ordering

Confirm your exact year, model and submodel before ordering. Fitment is not guaranteed on applications that are not listed above.


FAQ

How much wider does this long travel kit make the machine?

Check the Specifications and Key Features above for the width increase Madigan states for this kit.

Are axles included?

Where Madigan states the kit contents they are listed in Key Features above. Do not assume axles are included unless they are listed.

Will my factory shocks work with it?

Shock compatibility varies by kit. Confirm your shock package before ordering.

Is this a bolt-on install?

These kits are engineered to use factory mounting hardware where Madigan states so, but a long travel install is a serious job — budget shop time.

Will it still be street or trail legal where I ride?

Width limits vary by riding area and state. Check your local width restrictions before ordering.

Do I need an alignment afterwards?

Yes. Any long travel install should be followed by a full alignment.


Why Madigan Motorsports

Madigan Motorsports designs and manufactures its own parts rather than rebadging someone else's. That shows up in the details on this long travel kit — the mounting points line up, the hardware is there, and the finish is done properly. Every part is made in the USA.


Build the Suspension on Your Polaris XPedition

Before you order, check your exact year, model and seat count against the Fitment section above, and confirm any finish option in the variant selector. If you are building the Polaris XPedition out further, the matching long travel kits and the rest of the Madigan range for this machine are worth looking at in the same order — one shipment, one install session.

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