RZR XP 1000/Turbo/RS1 Intense Series Billet Gusset Plate by ZBroz Racing

Reinforce the XP 1000/RS1 rear chassis with race-bred Intense Series billet. The ZBroz XP 1000/Turbo/RS1 Intense Series billet gusset plate is machined from 6061 aluminum and reinforces the radius rod connection points on your Polaris RZR XP 1000, XP Turbo, XP 4 1000, XP 4 Turbo, or RS1 — the smart cosmetic-and-functional upgrade for any RZR running aftermarket radius rods or facing serious off-road abuse.

Key Features

• 6061 aluminum billet construction
• Race aesthetic — Intense Series design
• Reinforces radius rod connection points
• Lightweight — adds strength without weight penalty
• Direct bolt-on installation
• Durable black anodizing
• Compatible with OEM and aftermarket radius rods
• Made in the USA

Built To Solve

• Rear chassis flex on Polaris RZR XP 1000, Turbo, and RS1 platforms
• Weak rear suspension mounting areas that can loosen, fatigue, or move under hard use
• Alignment changes caused by rear-end movement through whoops, jumps, and rough trails
• Chassis stress from larger tires, heavier accessories, and aggressive desert or dune riding
• Rear suspension movement that makes the car feel loose or inconsistent under load

Best For

• Polaris RZR XP 1000, Turbo, and RS1 owners reinforcing the rear chassis
• Dune, desert, and fast-trail drivers who push the rear suspension repeatedly
• Built RZR platforms with radius rods, larger tires, or added rear-suspension loads
• Owners trying to prevent rear mounting-point fatigue before it causes bigger issues
• Drivers wanting a billet gusset plate as part of a stronger rear-end setup

Specifications

• Type: Rear chassis gusset plate (Intense Series)
• Material: 6061 aluminum (billet)
• Finish: Black anodized
• Application: Polaris RZR XP 1000, XP Turbo, XP 4 1000, XP 4 Turbo, RS1

Fitment

This XP 1000 gusset plate (Intense Series) fits:

• Polaris RZR XP 1000 / XP 4 1000
• Polaris RZR XP Turbo / XP 4 Turbo
• Polaris RZR RS1

Frequently Asked Questions

How is this different from the standard billet gusset?

The standard gusset (K89-0610-0) is value-priced billet aluminum reinforcement. This Intense Series gusset is part of ZBroz's race-bred Intense Series — same design philosophy as Intense Series radius rods, with race aesthetic and slightly heavier-duty construction.

What does the gusset plate reinforce?

The RZR XP 1000 gusset plate reinforces the radius rod connection points on the rear chassis — preventing fatigue and damage at a high-stress area.

Does it fit my RS1?

Yes — the 6061 billet gusset plate for RZR XP 1000 and RS1 fits the single-seat RS1 as well as XP 1000/Turbo/XP 4 chassis.

Is it lightweight?

Yes — the Polaris RZR XP 1000 Intense Series rear chassis gusset is engineered to add strength without significant weight penalty.

Is installation difficult?

No — direct bolt-on with included hardware.

Why ZBroz Racing

This Intense Series XP 1000 rear suspension gusset is part of ZBroz's race-bred Intense Series. As an off-road Polaris RZR XP 1000 Intense Series billet gusset plate, it delivers the form-and-function pedigree to match aggressive builds. The XP 1000 frame reinforcement with race aesthetic. As an RS1 rear gusset for serious RS1 owners running aftermarket radius rods.

Installation Instructions

Download the Polaris RZR XP 1000/Turbo/RS1 billet gusset plate installation guide (PDF)

Order Yours Today

Reinforce your XP 1000 rear with race-bred billet. Add the ZBroz XP 1000/Turbo/RS1 Intense Series billet gusset plate to your order. Shop/Order from Dunes 2 Dezert SXS.