Polaris Xpedition Long Travel Control Arm Kit

Built for riders who refuse to back down from tough terrain, the Polaris Xpedition Long Travel Control Arm Kit delivers the strength, clearance, and stability needed to push your machine further. Designed for performance without sacrificing style, this Xpedition long travel kit is the ultimate suspension upgrade for aggressive trail riding, overland travel, and demanding off-road use.

Constructed from 1.5-inch diameter .120 wall 4130 chromoly tubing, these control arms are CNC bent and TIG welded for unmatched strength and precision. The kit increases width by +4 inches per side front and rear (+8 inches overall), significantly improving stability while allowing clearance for up to 35-inch tires. An additional 1.5 inches of ground clearance over stock helps your Polaris Xpedition glide over obstacles with confidence.

This Polaris Xpedition long travel control arm kit is engineered to retain OEM shock and spring compatibility, making it an ideal upgrade without the immediate need for aftermarket shocks. Rear shock geometry is optimized to improve suspension performance and handling. While OEM components are supported, reworking your springs is recommended to fully unlock the benefits of this kit.

For a complete, worry-free installation, this long travel kit includes four Rhino 2.0 heavy-duty axles, extended brake lines, billet tie clevis tie rods, and Delrin bushings with 304 stainless steel inserts—all designed for durability, smooth operation, and corrosion resistance.

⚠️ Note: Due to high demand, lead times may apply. Updates will be communicated throughout the production process. Please contact us with any questions.

🔹 Key Features of Polaris Xpedition Long Travel Control Arm Kit

• 1.5" diameter .120 wall 4130 chromoly tubing construction
• CNC bent and TIG welded for superior strength
• +4” per side width increase front and rear (+8” overall)
• Clears up to 35” tires
• 1.5” increased ground clearance over stock
• Optimized rear shock geometry
• Compatible with OEM shocks and springs
• Rhino 2.0 HD axles included
• Brake lines and all required hardware included
• Billet tie clevis tie rods included
• Delrin bushings with 304 stainless steel inserts

🔹 Installation & Fitment Notes

• Designed for Polaris Xpedition models
• OEM shock compatible (spring tuning recommended)
• ✔️ Complete bolt-on suspension upgrade
• ⚠️ 300M ball joints require minor knuckle modification

🔹 Why Choose This Xpedition Long Travel Kit?

• Dramatic improvement in strength and stability
• Premium chromoly construction with race-level fabrication
• Allows larger tires without major modifications
• Complete kit with axles, brake lines, and hardware
• Built for riders who demand performance and clean aesthetics

If you’re ready to transform your machine, the Polaris Xpedition Long Travel Control Arm Kit delivers the confidence, clearance, and durability needed to take on any trail—without compromise.