Polaris XPEDITION 64" HD Billet Tie Rod Kit

Enhance your off-road performance with the DRT Motorsports Polaris XPEDITION 64" HD Billet Tie Rod Kit. This XPEDITION 64" tie rod kit is a premium upgrade designed for serious riders — built from aerospace-grade 6061-T6 billet aluminum for strength, durability, and consistent steering performance on hard trails.

Complete replacement system engineered to maintain full clearance at all suspension travel points. Whether you're crawling through rocks or speeding down trails, this XPEDITION HD tie rod kit keeps your steering precise and responsive. PTFE-lined chromoly rod ends deliver race-grade precision, while the proprietary inner ball joint design retains the OEM rack bellows for protection against water, sand, and impact debris.

Mil-spec black anodized finish for corrosion resistance. Class 10.9 mounting hardware included for long-term reliability. Replaces the OEM inner tie rod ends while retaining the factory steering rack — a dramatic durability upgrade without unnecessary modifications.

Key Features

• Vehicle-specific fit — 2024+ Polaris XPEDITION 64" (2-door and 4-door)
• OEM direct replacement — replaces factory inner tie rod ends, retains OEM steering rack
• Billet construction — 6061-T6 aerospace-grade aluminum, CNC-machined
• Mil-spec anodize — black, corrosion-resistant
• 3-piece PTFE-lined rod ends — 5/8" chromoly steel
• OEM bellows retained — proprietary inner ball joint design
• Misalignment spacers — 303 stainless steel for full suspension cycle
• Wrench flats — machined for on-vehicle adjustability
• Class 10.9 hardware — included, high-strength mounting

Specifications

• Application — XPEDITION 64" platforms
• Material — 6061-T6 aerospace-grade billet aluminum
• Finish — military-spec black anodize
• Rod ends — 5/8" PTFE-lined chromoly steel, left/right adjustable
• Spacers — 303 stainless steel misalignment
• Hardware — Class 10.9 included
• Inner ball joint — proprietary DRT, retains OEM bellows
• Steering rack — retains factory unit (no rack swap)
• Installation — bolt-on, with proper alignment after install
• Status — Patent Pending

Fitment

Polaris

• 2024+ Polaris XPEDITION (64" platforms, 2-door and 4-door)

Frequently Asked Questions

Will it fit 72" platforms?

No — this kit is for 64" XPEDITION platforms. For 72" platforms (XPEDITION 72" mid/long-travel and Ranger 1500 72"), use the DRT UHD 72" Billet Tie Rod Kit, which is built from higher-strength 7075-T6 billet for longer-travel loads.

Does it work with the OEM steering rack?

Yes. The kit replaces the OEM inner tie rod ends only; it retains the factory steering rack. The proprietary inner ball joint keeps the OEM bellows intact for water/sand/debris protection.

What OEM parts does it replace?

Direct replacement for the factory XPEDITION 64" inner tie rod ends. Outer tie rod ends are also part of the bolt-on kit.

Why 6061-T6 here and 7075-T6 on the UHD?

6061-T6 is the right material for the 64" HD platform — strong enough for the load case, more weight-efficient, and cost-balanced. 7075-T6 (UHD) is reserved for the longer-travel 72" platforms where bending loads are higher.

Do I need an alignment after installing?

Yes — like any tie rod replacement, a proper toe alignment is recommended after installation to set steering geometry correctly.

What's the installation tip?

Use the machined wrench flats for on-vehicle adjustment. Apply thread locker to all critical fasteners and verify all jam nuts are tight before driving.

Why DRT Motorsports

DRT Motorsports designs Polaris XPEDITION-specific steering components engineered for serious off-road use. From 6061-T6 aerospace-grade billet construction and PTFE-lined chromoly rod ends to mil-spec anodize, 303 stainless misalignment spacers, Class 10.9 mounting hardware, and OEM steering rack + bellows retention, every DRT 64" HD tie rod kit delivers race-grade durability in a clean bolt-on upgrade for the standard-width XPEDITION platform.

Upgrade your XPEDITION 64" steering. Order the DRT Motorsports Polaris XPEDITION 64" HD Billet Tie Rod Kit from Dunes 2 Dezert SXS for fast shipping and trusted off-road expertise.